PDF《系列高压气淬真空炉》

S 系列高压气淬真空炉 航空航天 Aerospace 工模具 Tool and Die 能源 Energy 医疗 Medical MetaPros Series High Pressure Gas Quenching Vacuum Furnaces 易普森方形热区单室高压气淬真空炉MetaProS ,是您提高产能的得力助手!专门为模具行业设计,同时兼具渗碳,钎焊,回火,退火,低压渗碳(易普森专利AvaC? ),低压碳氮共渗(易普森专利Avac-N? )和不锈钢高温固溶氮化(易普森 专利SolNit? )等多种工艺.

易普森方形热区高压气淬真空炉MetaProS 将显著提高您的生产效率,助您优化生产,创造更多 利润. Increase your productivity now Ipsen Single-chamber vacuum furnace type MetaProS Especially designed for Die &

Mould Industry. No matter if case hardening, brazing, tempering, annealing, low-pressure carburizing(Ipsen AvaC? ), low-pressure carbonitriding(Ipsen Avac-N? ) or high-temperature solution nitriding of stainless steel(Ipsen SolNit? ) is applied-the Ipsen MetaProS increases the efficiency of your production. We would like you to profit from optimized

1 ? Ready for connection, delivery includes complete internal piping and wiring. ? Ipsen Vacu-Prof? 4.2, highest flexibility in your production processes ? Reproduccibility of results at highest part quality. ? Highest energy efficiency, low costs per unit. ? Reliable and maintenance-friendly and consequently highest operational availability. ? Short delivery time ? High quality ? Industry 4.0 ? 即到即用.出厂发货前已经完成所有内部管路和电路连接. ? 易普森专利真空炉控制软件Vacu-Prof? 4.2,让您的生产 工艺空前的灵活便捷 ? 稳定、最佳的工件质量 ? 更高的能效,更低的单位成本 ? 更可靠,操作更简单,维护更方便 ? 交货期更短 ? 德国技术,中国制造 ? 德国工业4.0标准

2 ? 简明的操作界面,炉子控制和程序设定一目了然 Easy operator interface, furnace control and program creation ? 带有在线远程协助功能 Online connection for remote support ? 自适应控制,确保连续且最佳的工件质量 Ensures best part quality load after load with adaptive controls ? 软件、控制系统和炉体全部由Ipsen设计研发,各部分完美匹配 Sofware, controlls and furnace all from one single source and thus Vacu-Prof? 4.2控制软件,您的随炉热处理专家 Vacu-Prof? 4.2 SOFTWARE, The Metallurgist Inside Your Furnace 高一致性 HIGH UNIFORMITY ? 最高12巴气淬压力,高灵活性与一致性 High flexibility and uniformity with up to

12 bar high pressure gas quenching ? 变频冷却风机,最佳的淬火性能及更好的温度均 匀性 Optimized quenching and increased accuracy with VFD cooling fan motor ? 最小的变形量,保证工件的质量 Minimized distortion while ensuring quality parts ? 最高的结果再现性 Highest reproducibility of the results 系统高灵活性 SYSTEM FLEXIBILITY ? 根据国际标准设计 Design to match global standards ? 适用于多种不同工艺和应用 Offers a variety of different processes and applications ? 紧凑型设计,更小的占地空间,更低的投入 Less space required due to compact design: saves costs 维修简便 EASE OF MAINTENANCE ? 模块化设计,热区容易拆装 Easy access for the Heating Chamber: modular design ? 控制柜维护方便 Easy access for the Control Cabinets ? 智能模块化设计,配件更高可靠性,供货更及时 Highest reliability and availability of spare parts due to smart modular design 高效节能 ENERGY EFFICIENCY ? 专利LCP软启动,更低的峰值用电 LCP Soft Start, lower electrical peak consumption with Ipsen ? 改进绝缘性能,更低能耗 Reduced energy consumption with enhanced insulation (kW counter included) ? 智能泵组,更高能效 Cost efficient smart pumping system ? 对流辅助加热,更少的循环时间 Reduced cycle time with convection assisted heating 产品亮点 CUSTOMER BENEFITS PdMetrics? 软件平台--物联网与大数据技术的融合 易普森专利PdMetrics? 软件平台利用独有传感器技术结合特殊的控制算法,来判定更换部件和进行设备维护的最 佳时机. Ipsen'

s PdMetrics? software platform utilizes proprietary sensors and control algorithms to determine the appropriate timing for replacing parts and servicing the furnace. ? 用前瞻性维护优化设备的使用 Optimizing operations with predictive maintenance ? 关键部件的实时监控 Real-time furnace visibility of the key components ? 预见并计划停炉时间 Anticipate and plan furnace downtime ? 提升设备品质的保证 Trust in quality for our products 设备配置 SCOPE OF SUPPLY

3 1.7 紧凑型设计 Compact Design 控制柜安装在炉体侧面,包含PLC控制器空调 Control cabinets installed at fixed position including air conditioning unit for the PLC cabinet 1.1 Ipsen Vacu-Prof? 4.2真空炉控制软件 Ipsen Vacu-Prof? 4.2 Furnace Control Software ? 全自动运行 Fully automatic operation ? 直观的操作界面 Intuitive user interface ? 可调节悬臂式触摸屏控制 Installed in adjustable pendant ? 在线数据存储,报告打印(选配网络打印机),远程浏览及诊断等功能 Network connectivity for data storage, report printing (network printer optional), remote review and diagnostics 1.3 内部气体冷却系统 Internal Gas Cooling System ? 超大表面积和增强导热能力的水冷铜制散热器 Water cooled copper heat exchanger with extra large surface area and increased heat transfer capability ? 水冷风机,低能耗,高性能 Gas blower with water cooled motor for high energy efficiency without compromising performance 1.2 真空泵组系统 Vacuum Pumping System ? 机械回转式滑片泵 Vacuum Pumping System Leybold ? 罗茨泵 Roots pump Leybold 1.4 变频驱动 Variable Frequency Drive (VFD) ? 控制气冷风机转速 Controls the speed (RPM) of the gas blower motor ? 降低风机起动相位峰值电流 Reduces the peak current in the starting phase of the blower motor ? 通过变频器调节风机转速 Offers a variable speed control for the blower motor through a frequency converter 调控范围:50 C 3.000 RPM Control range:

50 C 3.000 RPM 1.5 对流辅助加热系统 Convection Assisted Heating System ? 水冷对流风机+CFC扇叶 Water cooled convection motor + CFC-fan ? 对流辅助加热温度最高850°C Convection assisted heating up to 850°C ? 更快的温升速度,更少的循环时间 Quicker heating-up time for faster cycles ? 更好的温度均匀性,更好的工件质量 Increased temperature uniformity for better results 1.6 冷却气流自动换向装置 Equipment for Automatic Redirection of the Quench Gas Flow ? 转换冷却气流方向作用,从上至下或从下至上切换 Capability to change the direction of the gas flow from top >

bottom to bottom >

top ? 根据温度或时间自动切换气流方向 Automatic redirection based on temperature or time ? 改善淬火均匀性,更佳的工件质量 Increased quench uniformity for better results 设备配置 SCOPE OF SUPPLY

4 2.1 设备等温冷却功能(通过VP4实现) Equipment for Set Point Driven Cooling (Warm Bath Simulation) ? 根据设定的温度,模拟等温保持阶段 Simulates an isothermal hold stage based on defined temperature set points ? 详见设备手册 Further specifications according to general description 1.9 专利LCP? 真空软启动 Ipsen LCP? - Soft Start ? 低电流软启动 Low Current Power Soft Start ? 使冷却风机在真空状态下启动 Enables the blower motor to start already under vacuum 增强淬火性能 Increases the quench performance 进一步降低冷却风机起动相位峰值电流消耗 Further reduces peak current consumption in the starting phase of the blower motor 2.7 易普森PdMetrics? 软件 Ipsen PdMetrics? Software ? 配备整套传感器(热区,真空泵系统,冷却系统,真空度等) Complete Sensor Package (Hot Zone, Pumping System, Cooling system, Vacuum Integrity) ? PdMetrics软件 Ipsen PdMetrics Software Solution ? 独立触摸操控设备 Stand Alone Interface Screen 2.0 热区CFC覆盖 Hot Zone CFC Covered ? 带1.5毫米厚CFC保护层 With 1.5 mm thick CFC protective plates ? 热区底部覆盖(选配整个热区全覆盖) Hot zone bottom only(Optional entire hot zone covered) 1.8 炉壳包含升级高真空泵组所需法兰 Furnace housing includes High Vacuum Preparation flange 2.3 负载热电偶接口(6/4) Load Thermocouple Feed Through Connections (6/4) ? 6个负载热电偶连接接口

6 load thermocouple feed through connections ? 4个负载热电偶由系统Vacu-Prof? 记录

4 load thermocouples recorded in Vacu-Prof? 2.2 电缆及电缆槽 Cables and Cable Channels ? 用于安装炉体及控制柜 For the installation of the furnace and control cabinets 2.4 消音器 Silencer ? 气体出口使用 For the gas outlet 2.5 料车导轨 Loader Rails ? 安装在炉体上,用于保证精准进出料的导轨 Guide rails mounted to the furnace to ensure precise loading and unloading ? 避免进出料时损坏热区 Decreases the risk of damaging the hot zone while loading and unloading 2.6 炉体设计符合国家标准 Furnace design according to CN regulations ? 炉壳/压力容器根据欧洲压力标准 AD-2000 '

Merkblatt'

HPO,DIN EN 3824-2 制造 Furnace housing/pressure vessel manufactured according to European pressure regulationgs AD-2000 '

Merkblatt'

HPO,DIN EN 3824-2 ? 有效工作区尺寸 Work zone size :

455 x

600 x

455 mm(S) /

610 x

910 x

610 mm(M) /

910 x

1220 x

910 mm(XL) ? 最大装炉量 Maximum load weight:400 kg(S) /

800 kg(M) /

1500 kg(XL) ? 温度均匀性* Temperature uniformity*:±5°C *真空和对流加热情况下均可实现 It can be realized at both vacuum heating and convection heating. ? 冷却气体 Cooling gas:N2 or Ar ? 最高氮气气淬压力(绝对压力) Maximum N2 quenching pressure (absolute):12 bar ? 分压压力范围 Partial pressure range:0.01 ~

10 mbar ? 气淬风机(水冷变频) Gas quenching motor with VFD:75 kw(S) /

115 kw(M) /

160 kw(XL) ? 炉腔容积(约)Furnace chamber volume (approx.) :4.7m3 (S) / 6.3 m3 (M) / 14.6 m3 (XL) ? 控制系统 Control system:Ipsen Vacu-Prof? ? 外部尺寸,约(长x宽x高)Dimensions approx.(L x W x H):

525 x

250 x

390 cm(S) /

570 x

250 x

380 cm (M) /

670 x

310 x

405 cm(XL) 热区 Hot zone: ? 工作温度 Operating temperature range: 540°C to 1320°C ? 最高温度 Maximum temperature: 1350°C ? 加热时间 Heating up time approx. (from 150°C to 1250°C):

45 Min. (S/M),

50 Min.(XL) ? 热区温控区数量 Trim zones quantity:

1 ? 加热原件 Heating element material: 石墨 Graphite ? 隔热层 Heat insulation: 石墨硬毡 Graphite hard felt ? 对流加热风机 Convection fan: 1.5 kw 低真空系统 Fine vacuum system: ? 工作温度下的真空度 Operating pressure at operating temperature: 10-1 mbar ? 冷炉极限真空度 Ultimate pressure at cold furnace condition: ≤

5 x 10-2 mbar ? 旋片泵抽速 Mechanical rotary vane pump rated suction capacity:

200 m3 /h(S/M) /

300 m3 /h(XL) ? 罗茨泵抽速 Roots type pump rated suction capacity:

500 m3 /h(S/M) /

1000 m3 /h(XL) 可选配 Optional: 旋片泵抽速Mechanical rotary vane pump rated suction capacity:

300 m3 /h 罗茨泵抽速 Roots type pump rated suction capacity:

1000 m3 /h(S/M) /

2000 m3 /h(XL) 高真空系统(选配)High vacuum system (optional): ? 工作温度下的真空度 Operating pressure at operating temperature: 10-4 mbar ? 冷炉极限真空度 Ultimate pressure at cold furnace condition: ≤ 10-5 mbar ? 扩散泵抽速 Diffusion pump suction capacity: 8,000 l/sec. @........