PDF《资料内容》

18217571296 - 4/12- [email protected] ? 平均节省电耗超过 6-7% Saving power more than 6-7% in average ? 炉子效率至少提高 10% Improve furnace efficiency by at-least 10% ? 显著减少泄漏电流,提升炉子热效率 Increase "Rate of heat" by significantly reducing leakage current ? 减少炉子停工次数,节省维护成本 Reduce frequency of furnace shut downs saving maintenance cost ? 显著改善操作安全性 Significantly improves operational safety by: ? 防止线圈之间短路与打火 Prevent turn-turn shorting and sparking ? 防止熔融金属烧损线圈 Prevents molten metal attack on coil 案例学习 Case Study 所使用的涂料:Thermlplast C 1800, Thermoplast P.B 和Thermal Powder Coatings Applied: Thermlplast C 1800, Thermoplast P.B and Thermal Powder 客户类型:炼钢厂中频感应炉 Application On: Induction Furnace in Steel Mills 案例:12 吨炉,炉子制造商:Electrotherm Case Study:

12 MT Furnace, Make: Electrotherm - 电耗 Power + 使用涂料前平均电耗:832 度/吨(统计两个月) Average Power Consumption per Ton before coating:

832 KWH per Ton (for

2 months) + 使用涂料后平均电耗:719 度/吨(统计

5 个月) Average power Consumption per Ton after coating:719 KWH per Ton(for

5 months) + 效果:平均节省电耗

113 度/吨铁,相当于原有电耗的 13%. Result: Average Power saving of

113 KWH per Ton of metal produced, which is more than 13% - 化铁率(使用产品后

5 个月) Molten Metal Produced (After coating in

5 months) + 共计生产铁水:12,100 吨Total Metal Producted:12,100 MT + 按照之前的耗电率,总耗电应为:12100*832 =

10067 兆瓦 Power consumed with previous average power would have been:12100*832 =

10067 MWH 欢迎垂询: AEPC 中国区代表 吴远飞

18217571296 - 5/12- [email protected] + 使用涂料后的实际电耗为:8700 兆瓦 Power consumed with current average power is:

8700 MWH + 实际节省电耗:1367 兆瓦 Total Power Saving of

1367 MWH - 生产周期缩短 Reduction in Heat Time + 使用涂料前平均每炉时间:215 分钟(3 小时

35 分) Average Heat Time (before coating):

215 minutes or

3 Hr

35 minutes + 使用涂料后平均每炉时间:189 分钟(3 小时

9 分) Average Heat Time (after coating):

189 minutes or

3 Hr

9 minutes + 冶炼周期缩短:26 分/炉,相当于减少 12% Reduction in heat time:

26 minutes per heat cycle, that is 12% *节省的时间可以用于生产更多的铁水,提高生产效率 Saved time can be effectively used in producing extra molten metal. 涂料使用前 使用涂料后 变化量 变化率 电耗 (KWH/Ton)

832 719 -113 -13.6% 生产时间 (Min)

215 189 -26 -12.1% 欢迎垂询: AEPC 中国区代表 吴远飞

18217571296 - 6/12- [email protected] 部分成功案例 References AEPCO 目前已经帮助分布在印度,中东以及新加坡的超过

50 个客户节省电耗,以下列举其中几个作为参考 AEPCO have so far helped more

50 customers in India, Middle East andSingapore in reducing their power consumption. Here are a few below: 1. Cooper Foundries C

4 个1吨炉 Cooper Foundries -

4 C

1 MT Furnaces 2. JSPL C

4 个20 吨炉 JSPL C

4 C

20 MT furnaces 3. Adhunik Group C

4 个30 吨炉 Adhunik Group C

4 C 30MT furnaces 4. Vandana Global C

4 个20 吨炉 Vandana Global C

4 C

20 MT furnaces 5. Raipur Alloys C

2 个30 吨炉 Raipur Alloys C

2 C

30 MT furnaces 6. Kalifa Steel (Middle East) C

2 个30 吨炉 Kalifa Steel (Middle East) - 2- 30MT Furnaces 欢迎垂询 AEPCO 中国区代表 吴远飞 手机:18217571296 邮电:[email protected]