PDF《SRM 系列立式磨粉机》

SRM 系列立式磨粉机 SRM Series Vertical Mill SRM系列立式磨粉机是上海山启机械制造有限公司为满足国家节能减排政策的高要求,经过多年积累并与德国研发制造立式磨粉机的 资深专家及中国科研院所合作研发的高效节能磨粉机.

目前,已完全具有年产达30万吨、45万吨、60万吨、90万吨及100万吨的多种矿石 粉磨生产能力. 其整体结构合理,技术先进,运行稳定可靠,主要技术经济指标达到国际先进水平. SRM vertical grinding mill is the environmental friendly vertical mill, designed by Shanghai Shunky Machinery Co.,Ltd to positively answer the call of the national energy conservation and pollutant emission reduction policy. After years of accumulations, we, in cooperation with senior experts and institutes in manufacturing vertical mill at home and abroad, developed this environmental friendly and energy-saving vertical mill. At present, the capacity of this mill has completely reached an annual output of 0.3, 0.45, 0.6, 0.9 and

1 million tons. This machine is reasonable in overall structure, advance in technology and stable in operation. Its main technical and economic indicators have reached the international advanced level.

网址:www.shunky.com Website:www.sk-crusher.com

02 SRM系列立式磨粉机 专业精神打造臻品

01 产品简介 Brief Introduction

网址:www.shunky.com Website:www.sk-crusher.com

03 山启机械引领全球 SRM系列立式磨粉机

02 系统优势 Advantages

1、磨粉效率高,能耗低:采用磨辊在磨盘上碾压磨碎物料的层压研磨方式,能耗低,与球磨系统相比节约 能耗30%~40%.由于热风在磨内直接与物料接触,烘干能力强,可为立磨系统节省一台烘干机,既节省 占地面积,又节约能源,且通过调节热风温度,能轻松应对不同湿度的物料. 1. High efficiency, low energy consumption: using rollers grind materials on the grinding disc directly consuming less energy. Compared with ball mill, it saves energy consumption by 30%~40%. As the hot air inside contacts directly with the material, drying ability is higher, and it saves energy. By regulating the air temperature, it can meet requirements with different humidity.

2、磨损少,磨辊磨盘可以使用3年以上:由于工作中磨辊并不与磨盘直接接触,主要靠物料与物料之间的 相互挤压,研磨,且磨辊与衬板采用高铬合金(KMTBCr28Mo)耐磨材料,磨损少,使用寿命长.磨盘转速 可调,可根据不同物料的硬度和成品细度进行调整. 2. Less wear and tear, lifespan of roller and roller disc is at least

3 years: As the roller is not in direct contact with the disc, and material of the roller and liner is of high quality (KMTBCr28Mo), so life lime is long and wears is less. Disc rotation speed is adjustable, it can be adjusted according to the material'

s hardness and final product'

s fineness.

3、成品细度稳定,粉体质量高.在工作过程中,磨辊和磨盘之间的间距靠液压系统进行调节和补压,当磨 辊和磨盘轻微磨损后,系统会自动补压,料层稳定,成品细度及产量不会受到影响.装有防止辊套和磨盘 衬板直接接触的限位装置,避免了破坏性冲击和剧烈震动,对磨机启到安全保护作用. 3. Stable products size, high products quality. In running, the gap between roller and roller disc is adjusted by hydraulic system. When rollers and roller disc are worn slightly, the system will increase the pressure automatically, which ensures the products size and capacity not to change. The caging device avoiding the direct contact of roller shell and lining plate of roller disc protects the machine from strenuous vibration and impact.

4、可连续长时间工作.采用稀油润滑,系统连续24小时开机,免维护.以石灰石为例,连续开机半年不 用更换任何易损件. 4. It can be operated continuously for a long time. The thin oil lubrication makes the machine can run for

24 hours continuously without maintenance. Take limestone as example, no parts need to be changed after running half a year continuously.

5、整机结构合理,现场方便安装和维护.底座采用整体结构,磨机现场安装方便,装配精度高. 5. Reasonable structure, convenient installation and maintenance. The base adopts unibody construction which makes installation easily and assembly accurate.

6、磨粉机系统采用智能化控制.能够自动监测系统运行状态,并对故障提示和报警,避免严重故障造成巨 大经济损失. 6. Intelligent control is adopted. The system can monitor the running state automatically and alarm the breakdowns, which avoids huge economy loss caused by the breakdowns.

7、节能环保.物料在磨内停留的时间短,易于检测和控制产品粒度及化学成分,减少重复碾磨.配置有脉 冲除尘器,全套采用空气密封,工作环境洁净无粉尘. 7. Energy-saving and environmental friendly. The materials stay for a short time in the mill reducing repeated grinding. The system is equipped with pulse dust collector, which ensures clear working environment.

03 产品结构 Internal Structure

网址:www.shunky.com Website:www.sk-crusher.com

04 13.中机体 Middle Frame 14.进料口 Feed Opening 15.上机体 Upper Frame 16.出料口 Discharge Opening 1.选粉器 Air Classifier 2.磨辊装置 Roller Device 3.传动臂装置 Transmission Arm Device 4.磨盘装置 Grinding Table Device 5.检修缸 Repair Cylinder 6.加压缸 Pressurization Cylinder 7.限位装置 Restrainer 8.底座 Base Seat 9.减速机 Reducer 10.机架 Frame 11.进风口 Wind Inlet 12.下机体 Bottom Frame SRM系列立式磨粉机 专业精神打造臻品

网址:www.shunky.com Website:www.sk-crusher.com SRM系列立式磨粉机 专业精神打造臻品 工艺流程简单(5大系统包括给料系统,立式辊磨机,外 循环系统,成品收集系统及成品输送系统) Technical process is simple (Five systems include feeding system, vertical mill, outer circulation, final powder collect- ing system and final product transport system) 立式磨粉机系统 Vertical Mill System 辊压机球磨机联合粉磨系统 Roller Press Combined with Ball Mill System 工艺流程复杂(7大系统包括给料系统、辊压机循环及半成品选粉 输送,球磨机圈流循环及成品选粉、成品收集及成品输送系统) Technical process is complex (Seven systems include feeding system, roller press circulation &

semi-finished powder selecting and conveying system, ball mill circulation system and final product selecting, final product collecting and final product transport system 占地面积节省30%以上 Save occupied area more than 30% 系统中用于物料循环和输送的设备多,占地面积大 Occupied area is large, as there are many circulation and conveying device in the system 系统节电30-60%以上 Power saving more than 30-60% 系统电耗高 High power consumption 负压系统,无漏粉 Negative pressure system, no powder leakage 辊压机系统循环量大,且要经过皮带机、提升运输 机输送,故系统扬尘大 Dust emission is large, as roller press system circulation is large and the powder will be transported by the belt conveyor, elevator etc. 适应含水量在15%以下的高水分物料粉磨,通过配备热风系统来调 节入磨热风温度完成烘干工序,循环风的使用也提高了热量利用 率The material under the moisture content 15% can be grinded under the help of air heater system. The air heater system can adjust the inlet air temperature to finish the drying process and the circulation wind improve the heat quantity utilization 不适合水分大的掺合料粉磨,高湿物料需先进行烘 干或者自然晾晒之后再进行粉磨 It is not available for the large moisture content material;

high moisture content material must be dried or sun drying before being grinded 工作状态,噪音小 Lower noise under the normal running status 系统配置球磨机,故噪音大 Noisy, as there is ball mill 可以方便调节产品细度和单独粉磨不同种类的物料, 如水泥熟料,煤,矿渣等 It is very convenient to adjust the product fineness and grind different kinds of material separately, such as cement clinker, coal, slag etc. 不适于水分大的原料,产品品种调节难度大,粉磨 物料适应性差 It is not suitable for the material with large moisture content;

adjust- ing the material kinds is difficult, poor adaptability. 系统外循环少,外循环量小,同时辅机设备较少,由 于外部设备故障导致磨机停机的概率小 The outer circulation is less, meanwhile, the attached machine is less, which will decrease the shutdown time caused by outer equipment trouble 提升机循环负荷大,系统设备多,检修点分散,检修的项目多,耗时 多,外部循环设备因故障而停机的频率较高 Elevator circulation is heavy, the equipment is much, and mainte- nance point is scattered, the maintenance items are many, time wasting, which will increase the shutdown frequency caused by the outer equipment trouble. 系统运转率:93%-97% System running ratio: 93%-97% 系统运转率:85%-90% System running ratio: 85%-90% 1.立式磨粉机系统VS辊压机球磨机联合粉磨系统 Vertical Mill System VS Roller Press Combined with Ball Mill System

05

网址:www.shunky.com Website:www.sk-crusher.com 立体结构,占地面积小,成套性强,从块料到成品粉 子独立自成一个生产体系.Solid structure, small area, strong complete sets , from bulk material to finished powder is one working system. 研磨和选粉两套工序通过一个设备就可以实现,实现 研磨和选粉的一体化.Grinding and selection can be achieved by one set of equipment, and realized the integration of grinding and selection. 耐磨件采用高铬合金耐磨材料,耐........