PDF《Yantai Baosteel》

???? ????460?? Yantai Baosteel Products Catalog www.

baosteel.com

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27 29 CONTENT 目录INTRODUCTION 简介QUALITY ASSURANCE 质量保证 PROCESS FLOW CHART 工艺流程 RANGE AND FEATURES OF THE PRODUCT 产品范围及特色 CASING 套管 LINE PIPE 管线管 BOILER TUBE &

PIPE 锅炉管 Mechanics &

Structure Pipe 机械结构用管 PIPE FOR CONVEYANCE OF FLUID AND GAS 输送管 TUBE FOR GAS CYLINDER 气瓶用管 CRACKING PIPE 石油裂化管

31 Yantai Baosteel Steel Pipe Co., Ltd. is located in Fushan District High-tech Industry Zone, Yantai, a port city endowed with the access to well-developed land and waterway transportations. In line with Baosteel'

s cardinal strategic plan called premium steel plus production scale , this company was established jointly by Baosteel Iron &

Steel Co., Ltd. whose stake is 80% and Yantai Lubao Steel pipe Co., Ltd. who holds 20% share. The company is designed to produce 320,000 t/a of casing, 80,000 t/a of high pressure boiler tube &

pipe, 50,000 t/a of mechanical and structural tube, 60,000 t/a of line pipe, 30,000 t/a of gas cylinder tube and 60,000 t/a of petrochemical pipe as well. The company has a strong R&

D force, a PQF seamless steel pipe production line, imported from SMS Meer, Germany, and the sophisticated inspection tube &

pipe. Therefore, it is one of the most advanced seamless tube &

pipe mill worldwide. Its tube &

pipe processing line, coupling line, continuous heat treatment line were put into production in November 2009, while its hot tube &

pipe rolling line, finishing line, high pressure boiler tube &

pipe finishing line, roller hearth bright annealing furnace are scheduled to come on stream, by April 2011. By adhering to the concept of top quality, permanent trustworthiness , the company takes the customer satisfaction as benchmark, applies the modern management pattern, carries out lean production, pursues innovation and works hard to fully use the advanced technology and equipment, so as to offer high quality product and service. INTRODUCTION >

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简介2INTRODUCTION 简介烟台宝钢钢管有限责任公司地处港口城市烟台市福山区高新 技术产业区内 , 水陆交通便捷.按照宝钢 精品 + 规模 的战略规划 , 由宝山钢铁股份有限公司与烟台鲁宝钢管有限 责任公司共同投资兴建 , 其中 : 宝钢股份控股 80%, 鲁宝公司 占股 20%.设计年产套管

32 万吨 , 高压锅炉管

8 万吨 , 机 械结构用管

5 万吨 , 管线管

6 万吨 ,气瓶管

3 万吨 , 石化用管

6 万吨. 公司拥有一支有较高业务水平的自主研发队伍 , 拥有一条引进 德国 SMS Meer 公司的 PQF 无缝钢管生产线 , 拥有一套行 业先进的完备的检测手段 , 是目前世界上最为先进的无缝钢 管生产线之一. 管加工线、 接箍生产线、 连续热处理线于

2009 年11 月投产, 热轧线、一般管精整线、高压锅炉管精整线、辊底式光亮炉 等将于

2011 年4月建成投产. 公司秉承 品质竞一流、诚信至永久 的企业理念 , 以用户 满意为标准 , 引用现代管理模式 , 精益运营 , 持续创新 , 结合 先进的设备和技术 , 保证提供高质量的产品和服务. >

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管理体系 烟台宝钢钢管有限责任公司获得了 ISO9001 认证证 书、ISO14001 认证证书、GB/T28001 认证证书、 API 5CT 认证证书. 正在推进的认证有 :API 5L 认证、压力管道元件制造 许可认证、PED( 欧盟承压设备指令 ) 认证、CCS( 中 国船级社 ) 认证、ABS( 美国船级社 ) 认证、DNV( 挪 威船级社 ) 认证、LR( 英国劳氏船级社 ) 认证、KR( 韩 国船级社 ) 认证、BV( 法国船级社 ) 认证. 一贯制质量管理 烟台宝钢钢管有限责任公司是宝钢股份钢管条钢事业 部的生产单元 , 这样就实现了全过程的一贯制管理 , 包 括炼铁、炼钢、连铸、初轧、轧管、热处理、管加工等 , 具有全流程工艺策划、质量控制、持续改进和快速反 应的能力. QUALITY ASSURANCE 质量保证检测技术 烟宝各产线配备齐全的检测和试验设备 , 对产品制造 的全过程进行监控、检测、跟踪和验证 , 包括 : 热轧线液压小仓自动控制、CARTA 系统控制、QAS 质量保证系统、在线外径、壁厚、温度、长度检测 , 热处理工艺参数连续自动检测 , 钢管在线标识 , 水压 数据自动采集 , 在线超声波探伤 , 在线漏磁探伤 , 在线 管端磁粉探伤 , 在线管端超声波探伤等. 配备世界先进的理化检测设备和高素质技术人员 , 钢管静水压 爆破试验、H2S 应 力腐 蚀试验、 钢管DWTT( 落锤撕裂 ) 试验由宝钢研究院完成 , 为产品按 国内外标准生产奠定基础. >

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3 QUALITY ASSURANCE >

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质量保证 Management System The company has been certified by ISO 9001, ISO 4001, GB/T

28001 and API 5CT. Now, the company is undergoing a series of certifications like: API 5L, licence for pressure pipe parts manufacture, PED, CCS, ABS, DNV, LR, KR and BV. Throughout-Process Quality Management As a production section of Tube, Pipe and Bar Business Unit of Baosteel, the company has implemented the t hr o u gh o ut- Pr o c e s s Quality Management t h a t c ove r s a t o t a l metallurgical process including ironmaking, steelmaking, continuous casting, slabbing, tube rolling, heat treatment, tube processing, etc. It has a full range of capacity in the total process planning, quality control, continued improvement and quick response as well. Inspection Technology Completely equipped with all detection and measuring devices and inspection and testing tools, the company is able to conduct the monitoring, inspection, tracking and examination for the total production process. The following is its major job: ? Automatic control of hydraulic cell for hot rolling ? CARTA system control ? QAS ? O n - line measurement of outer diameter, wall thickness, temperature and length ? Continuous detection o f h e a t t r e a t m e n t process data ? On-line markingsystem ? Automatic collection of hydrostatic data ? On-line ultrasonic flaw detection ? O n - l i n e m a g n e t i c leakage flaw detection ? On-line pipe end magnetic powder flaw detection ? On-line tube &

pipe end ultrasonic flaw detection The company boasts the talented technical force and the state-of-art laboratory equipment. In addition, it enjoys the support of Baosteel R&

D center for fulfilling hydrostatic pressure explosion test, H2S stress corrosion test and DWTT. And this helps laying a sound foundation for manufacturing tube as per international standards. ③ ④ 先进试验设备Advanced Testing Equipment ① HORIBA 全自动氧氮分析仪 HORIBA Full-Auto ON Analyzer ② THERMO 光谱仪 THERMO Spectrometer ③ 蔡司金相显微镜 Zeiss Metallographic Microscope ④ 低温自动送样冲击试验机 Low Temperature Auto Sample Feeding Impact Test Machine ⑤ 布氏、洛氏、表面洛氏、维氏硬度计 Testers For Brinell Hardness, Rockwell hardness, Superficial Rockwell Hardness, Vickers hardness ⑤ ② QUALITY ASSURANCE >

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质量保证

4 PROCESS FLOW CHART 工艺流程>

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标记/Marking 涂油/Coating 最终验收/Final accepting 包装/Packing 通径 Drifting 测长称重 Length-measuring and weighing 套管 casing 测长称重 Length-measuring and weighing 管坯 Billet 环形炉加热 Heating in rotary hearth furnace 高压锅炉管/High-pressure boiler pipe 低中压锅炉管/Low &

medium-pressure boiler pipe 管线管/Line pipe 流体输送用管/Pipe for conveyance of fluid 管道、容器、设备结构用管 Structural pipe for pipelines. vessels and equipment 标记/Marking 涂油/Coating 最终验收/Final accepting 包装/Packing

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工艺流程 管接头坯车丝 Coupling threading 管接头拧接 Coupling making up 水压试验 Hydrostatic testing 热矫直 Hot Straightening 热处理 Heat treatment 光亮退火 Bright annealing 车丝 Threading 螺纹检验 Thread inspecting 螺纹检验 Thread inspecting 螺纹表面处理 Treating of thread surface 表面及尺寸检验 Visual &

dimension inspection 性能检验 Properties testing 磁粉探伤MPI 穿孔 Piercing 连轧 Rolling in mandrel mill 定径 Stretch reducing 脱管 Extracting mill 冷却 Cooling on cooler 中间库 In-process storage 性能检验 Properties inspecting 表面及尺寸检验 Visual &

dimension inspection 矫直 Straightening 无损探伤(漏磁、超声波、管端磁粉) Non-destructive testing ( Flux leakage testing, Ultrasonic testing, Magnetic particle inspection for pipe end) 无损探伤(漏磁、超声波、管端磁粉) Non-destructive testing ( Flux leakage testing, Ultrasonic testing, Magnetic particle inspection for pipe end) PROCESS FLOW CHART >

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工艺流程

6 RANGE AND FEATURES OF THE PRODUCT 产品范围及特色 产品为热轧无缝钢管. 产品钢质纯净 , 成分均匀稳定 , 表面质量好 , 几何尺寸 精度高 , 综合力学性能及工艺性能优良. 产品外径为 ?177.8~

457 mm, 壁厚为 6.1~55mm( 不 锈钢 max 40mm), 品种有 : 套管 高压锅炉管 管线管 机械结构用管 输送管 石化用管 气瓶用管 >

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7 RANGE AND FEATURES OF THE PRODUCT >

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产品范围及特色 The Products are Hot-rolled Seamless Steel Tube &

pipe. The Products are made of pure steel with uniform and stab........